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Solusi Industri
Packing Process
The cement packing process in the cement industry is the final stage in the production chain before the end product reaches the consumer. After the cement is produced through the grinding and mixing of clinker with additives such as gypsum ...Read More - Packing Process
Solusi Industri
Coal Yard
Coal yards in the geothermal power generation industry are storage areas for coal used as supplemental fuel in some geothermal power plant operations. Coal yards are designed to safely store coal, and easily transport it to boilers or other combustion ...Read More - Coal Yard
Solusi Industri
Addressing Straight Oil Problems
Straight oil is a type of metalworking fluid or pure lubricant oil (100% oil) used without mixing with water or other solvents. This lubricant is also known as neat oil or neat cutting oil or neat cutting lubricant. Common problems ...Read More - Addressing Straight Oil Problems
Solusi Industri
Pipe Connection Problems
OCTG pipe connections generally use dope (pipe cap) and thread compound (lubricant for pipe threads). The oil and gas industry typically uses API modified thread compound, which contains 60% of a combination of Lead, Fe, and Copper. Pipes that use ...Read More - Pipe Connection Problems
Solusi Industri
Manual Lubrication
If you are still using a manual lubrication system, here are some problems and disadvantages: Inefficient lubrication Uncontrolled use of grease lubricant Unsafe for hard-to-reach and high positions Grease control requires manpower Short bearing lifespan Solution EonLube To ...Read More - Manual Lubrication
Solusi Industri
Cost Savings on Coolant in the Brake Drum Industry
The brake drum (drum brake) is a crucial component of a vehicle's braking system. This part creates friction with the brake pads to stop or slow down the vehicle. The manufacturing process of brake drums includes turning, milling, and ...Read More - Cost Savings on Coolant in the Brake Drum Industry
Solusi Industri
Reducing Reject Rate in the Honing Process
One of the renowned motorcycle manufacturers is facing a problem in the honing process. NG/Reject in the form of scratches is often found on the Cylinder Compression Head component, which is made of 70% ferrous and 30% aluminum materials ...Read More - Reducing Reject Rate in the Honing Process
Solusi Industri
Fragile Workshop Floor
During heavy equipment maintenance in the workshop, oil and work tools frequently fall onto the floor. Over time, the floor becomes fragile and damaged. Repairs are necessary. However, if the conditions remain the same, similar damage will continue to occur ...Read More - Fragile Workshop Floor
Solusi Industri
Milling Raw Material
Milling raw material in the cement industry refers to the process of grinding raw materials such as limestone, clay, sand, and other minerals into a fine powder called raw meal. This step is crucial in cement production because this raw ...Read More - Milling Raw Material
Solusi Industri
Wheel Production
One of the points that caught our attention during our visit to the wheel factory was the high cost of purchasing coolant. Several causes were identified that led to high coolant usage, including: Using emulsion coolant (high oil content), resulting ...Read More - Wheel Production
Solusi Industri
Addressing Unpleasant Odors
Metalworking fluid is a liquid that functions both as a coolant and a lubricant in metalworking processes. These chemicals are often referred to as coolant or metal coolant and can also be called cutting fluid because they can be used ...Read More - Addressing Unpleasant Odors
Solusi Industri
Boiler Equipment
The palm oil industry heavily relies on boiler equipment to generate steam, which is used to drive turbines and to heat palm fruit bunches, making them easier to thresh. Waste from this industry—such as palm fiber and shells—can ...Read More - Boiler Equipment
Solusi Industri
Cleaning Electrical Panels
In the power plant industry, there are electrical panels used for distributing electrical energy to consumers. An electrical panel is a square container where various electrical components or equipment are installed. Dust that accumulates on the electrical panel is generally ...Read More - Cleaning Electrical Panels
Solusi Industri
Sludge and Rust
One of our customers encountered two issues: hardened sludge and frequent rusting of the machines used in surface grinding applications for brake disc parts. These problems forced them to increase the coolant concentration, leading to higher coolant consumption (excessive usage ...Read More - Sludge and Rust
Solusi Industri
Addressing Oil Spills with Oil Spill Dispersant
Oil spill incidents in the sea and surrounding areas can trigger fires and environmental pollution. Both of these issues can result in significant losses for companies, necessitating immediate mitigation to prevent the situation from worsening. Solution To tackle this problem ...Read More - Addressing Oil Spills with Oil Spill Dispersant
Solusi Industri
Hammer Mill | Desiccated Coconut
In the food industry, particularly in the production process of desiccated coconut, the hammer mill plays a crucial role in producing high-quality end products. This machine is used to crush and grind coconut meat into fine flakes or coarse ...Read More - Hammer Mill | Desiccated Coconut
Solusi Industri
Reclamation
Reclamation is a mandatory requirement for mining companies aimed at restoring the function of land that has been mined, whether on flat land or mining slopes. However, on mining slopes, difficulties often arise because seeds and fertilizers can be washed ...Read More - Reclamation
Solusi Industri
Switchgear Problem
Switchgear is an electrical equipment unit capable of disconnecting or connecting electrical circuits under both normal and abnormal conditions to ensure the reliability of the power service system. Issues with switchgear can include: Fingers rubbing against each other can turn ...Read More - Switchgear Problem
Solusi Industri
Coolant Application Problem Solving
Coolant solution refers to the steps or measures required to address various issues that arise in coolant applications (coolant problems) in the field. Below is a list of the mentioned coolant problems along with their solutions. 1. Chip Issues Chips ...Read More - Coolant Application Problem Solving
Solusi Industri
Leaking Transfer Pipe
In the oil and gas industry, transfer pipes are used to channel fluids from the site to the plant. Due to their outdoor location, these pipes are constantly exposed to heat and rain. This makes them highly susceptible to corrosion ...Read More - Leaking Transfer Pipe
Solusi Industri
Mirror Assembly
The mirror assembly in the automotive industry is the process of assembling side mirrors, which involves various components such as the mirror glass, mirror housing, drive motor, cables, and adjustment system. This assembly process requires high precision to ensure that ...Read More - Mirror Assembly
Solusi Industri
Gear Manufacturing Rejects
In the gear manufacturing process using shaving machines, there are often issues with kizu (fine scratches that cause parts to be rejected). One automotive company experienced kizu problems reaching up to 1,000 pieces per month. This number is excessively ...Read More - Gear Manufacturing Rejects
Solusi Industri
Bacteria in the Tank
Various industries in Indonesia have adopted the use of B30 fuel in accordance with government policies. B30 is a diesel fuel blend consisting of 30% vegetable oil and 70% petroleum diesel. This fuel has the advantage of a higher cetane ...Read More - Bacteria in the Tank
Solusi Industri
Production
The initial stage of production begins with exploration to discover potential oil and gas reserves beneath the Earth's surface. Once the reserves are located, the drilling process starts to access the oil and gas reservoirs. Subsequently, the oil and ...Read More - Production