Authored by Eonchemicals

Solution

A tertiary crusher is a crushing machine used in the third stage of the material crushing process. After the material passes through the primary crusher and secondary crusher, the tertiary crusher is responsible for producing the final product with finer and more specific particle sizes.

This equipment is commonly used in the mining industry, mineral processing, and aggregate production to ensure the material meets the size and shape requirements for subsequent applications.

Some common problems that often occur with this equipment, along with their solutions, are as follows:

1. Problem: High Load, Low Speed, and Dusty Environment

Equipment handling heavy loads results in low operational speed. A dusty environment worsens the condition of the equipment as it causes components to wear out faster, requiring more intensive maintenance and resulting in higher total costs. These three problems need appropriate handling to ensure smooth industrial operations.

Solution: Molykote Long Term 2 Plus

This specialty lubricant is the right solution for the above issues because Molykote Long Term 2 Plus has the following characteristics and advantages:

• Can operate under high load conditions
• Resistant to dust and water
• Withstands low and high temperatures (-30 to 130 °C)
• More economical as regreasing intervals are extended
• Stable performance, as it does not easily melt
• Protects against wear and corrosion

Please chat with us on WhatsApp for lubrication consultation for your industry.

2. Problem: Rusty Bolts, Difficult to Remove

Rusty bolts that are difficult to remove are also commonly found on tertiary crushers in the mineral mining industry. The difficulty in removing bolts hinders the maintenance and repair process of the machine. Increased machine downtime leads to higher operational costs and reduced efficiency.

Some comprehensive solution products from Eonchemicals for prevention and handling if the problem has already occurred include:

Molykote P40

A special lubricant product designed to prevent rusty bolts, as its application is intended for machine assembly. It has features and benefits such as:

• Preventing bolts from rusting
• Strong adhesion and water resistance
• Excellent anti-fretting properties

Molykote GN Plus

This solution product also offers similar benefits to Molykote P40, preventing rusty and difficult-to-remove bolts. Molykote GN Plus comes in the form of a solid lubricant paste designed specifically for the assembly and operation of metal components, including bolt installation.

Molykote GN Plus offers various features and benefits, such as protecting components from corrosion, facilitating assembly, and ensuring smoother and more efficient operation.

This product has the ability to prevent corrosion caused by friction and scratches and possesses excellent anti-corrosion properties. It also helps reduce fretting corrosion, which often occurs in components subjected to vibration or repeated movement. Additionally, this product simplifies disassembly, making the work more efficient and reducing the risk of component damage.

With high load-bearing capacity, this product can withstand significant pressure without losing its effectiveness. Its low friction coefficient ensures that components move smoothly, reducing wear and friction. Protection from stick-slip is also one of its advantages, which is crucial for maintaining the optimal performance of moving components.

Eonchemicals is ready to help you find the most suitable solution to ensure efficient and sustainable operations. Please contact us.

EonPen 100

While the two specialty lubricant products above serve to prevent problems, EonPen 100 is designed to address issues if bolts have already rusted and become difficult to remove.

EonPen 100 is a penetrating fluid that can absorb and lubricate, as well as remove rust adhering to bolts.

It has a pleasant, non-pungent aroma. Suitable for application on machines and electrical equipment. Please contact us on WhatsApp for more information.

3. Problem: Lubricant Dries Quickly

Lubricants that dry quickly can adversely affect machines or equipment because they do not provide adequate protection against the friction and heat generated during operation. As a result, machine components such as bearings, pistons, and gears can wear out more quickly. Additionally, lubricants that dry quickly require more frequent re-lubrication, making them inefficient and wasteful.

To address this issue, Eonchemicals offers the following solutions:

Molykote Long Term 2 Plus

The specialty lubricant Molykote Longterm 2 Plus is a special grease designed to handle heavy loads effectively. This product is ideal for applications requiring long-term lubrication, ensuring optimal performance and long-lasting protection.

Perfect for various industrial applications that demand reliable performance and long-term protection against wear and corrosion.

Molykote BR2 Plus

This Molykote lubricant is resistant to drying out, making it an excellent solution for your problems. With its high load-bearing capacity, this product provides reliable and long-lasting protection against friction, extending the service life and maintaining optimal machine performance.

Its excellent oxidation resistance makes it a stable lubricant for use in various operational conditions. Its ability to form an oil layer helps reduce wear on machine components and provides effective protection against corrosion.

Additionally, this specialty lubricant has excellent water resistance, enhancing lubrication reliability in wet environments.

Please contact us for information and consultation. Or check out the cone crusher problems and solutions page on this site.

4. Problem: Abrasive and Rapid Wear Due to Transfer Points and Chutes

This problem can lead to reduced equipment lifespan, which in turn increases maintenance and replacement costs. As a result, equipment needs to be maintained more frequently to keep its performance optimal.

Moreover, more frequent maintenance can disrupt operational schedules, causing unwanted downtime and reducing productivity.

Overall, this problem reduces operational efficiency, increases costs, and can negatively impact overall business performance.

Metbond 782

The MetBond 782 solution product is a two-component epoxy ceramic used as a coating. This product is ideal for applications on vertical surfaces and ceilings without dripping issues, ensuring a clean and neat finish.

Its application is easy, starting with cleaning the surface to ensure maximum adhesion. After that, parts A and B of the epoxy metal bonding are mixed in a 4:1 ratio until evenly blended.

With these simple steps, MetBond 782 is ready to be used to coat various surfaces, providing exceptional protection and durability.

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