Quarrying limestone for the cement industry involves the process of extracting limestone from open-pit mines (quarries). This process begins with drilling and blasting to break large rocks into smaller sizes. The crushed limestone is then transported using trucks or conveyor belts to the cement plant for further processing.

Quarrying limestone is crucial in the cement industry because limestone is the primary material that provides calcium oxide properties in cement composition, which are essential for the strength and durability of concrete.

Several common problems encountered in limestone quarrying and their solutions from Eonchemicals are:

1. Problem: Low Power in Units

Low power issues in quarrying limestone units in the cement industry can lead to reduced operational efficiency and productivity. Causes of low power can vary, including the use of biodiesel fuel. Particles in biodiesel can accumulate and clog filters.

Solution: EonFuel 708

EonFuel 708 can be a solution to low power issues in limestone quarrying units in the cement industry due to its specially formulated design to enhance combustion efficiency and diesel engine performance. This product contains additives that can clean and protect the fuel system, reducing carbon deposits and sludge that can impede fuel flow and decrease engine power.

EonFuel 708 helps keep engines running at their optimal capacity, reducing the frequency of required maintenance. The use of EonFuel 708 can also improve electrical voltage stability in diesel-powered equipment, thereby reducing the risk of electrical problems that can cause low power.

2. Problem: Radiator Coolant and Flushing Radiator Coolant

Radiator coolant and flushing issues in limestone quarrying in the cement industry often occur due to heavy operational conditions and extreme working environments. Radiator coolant, which keeps the engine temperature stable, can lose its effectiveness due to contamination by dust, dirt, and limestone particles.

This accumulation can cause blockages in the cooling system, reducing fluid flow and cooling capacity, ultimately leading to engine overheating. Repeated overheating can permanently damage engine components and increase the risk of more significant failures.

Solution: RadCool 200 and RadfFush 410

RadCool 200 and RadFlush 410 can be effective solutions for radiator coolant and flushing issues in limestone quarrying in the cement industry as both are designed to keep the engine cooling system optimal.

RadCool 200 is a high-performance coolant that maintains stable engine temperatures, prevents overheating, and protects radiator components from corrosion and wear.

RadFlush 410 is a highly effective cleaning product for removing deposits and dirt accumulated in the cooling system. Regular use of RadFlush 410 can clean the radiator system from clogs, ensuring optimal coolant flow and extending the life of radiator components.

The combination of RadCool 200 and RadFlush 410 helps maintain the cooling performance of the engine at an optimal level.

Please contact us for consultation now.

3. Problem: Cleanliness of Body and Spare Parts

The cleanliness of the body and spare parts in limestone quarrying is a significant challenge due to the operational environment filled with dust and limestone particles. Excessive dust can adhere to the surfaces of the body and spare parts, resulting in a buildup that is difficult to clean.

This dust buildup not only affects the appearance and aesthetic condition of the equipment but can also impact operational performance. Dust entering mechanical components and machinery systems can cause excessive friction, premature wear, and potential damage to critical components.

Solution: QuickBreak 600 and EonWash 500

QuickBreak 600 and EonWash 500 can be effective solutions for cleanliness issues of the body and spare parts in limestone quarrying in the cement industry as both are designed to clean thoroughly and efficiently in harsh environmental conditions.

QuickBreak 600 is a cleaner with a special formula that can quickly break down and remove dust and limestone particle deposits, preventing buildups that can damage mechanical components and machinery systems. On the other hand, EonWash 500 is a multifunctional cleaner that is not only effective for cleaning body surfaces but also safe to use on spare parts, providing additional protection against corrosion and wear.

Please consult with us for more precise product recommendations for your industrial field conditions.

4. Problem: Mounting

Mounting and demounting tires on heavy-duty (HD) units involve significant challenges due to the large size and weight of the tires, requiring special tools and extra effort. Mounting tires is often difficult because it must ensure the tires are installed precisely and tightly.

Demounting tires faces difficulties due to high bolt torque, corrosion, and dirt that can lock the components.

Solution: EonMounting 100

This chemical is specially formulated as a water-based tire mounting compound, which facilitates the mounting and demounting process when applied to the bead and bead seat rim. With high viscosity, this product can prevent air leakage from the gap between the bead and rim during the tire inflation process, ensuring a more efficient and effective installation.

5. Problem: Rusty and Damaged Rims

Rusty rims on heavy-duty (HD) vehicles in the cement industry are a serious issue caused by harsh working environments. Continuous exposure to cement dust, moisture, and aggressive chemicals accelerates corrosion.

Rusty rims will eventually suffer severe damage, hindering vehicle performance, increasing operational downtime, and incurring costly replacement expenses.

Solution: EonRim 776

This solution product is a rim conditioner, a low-viscosity fluid specially formulated to provide protection to rims and tires when introduced into the air chamber within the tire. This product prevents rust formation on the rims and keeps the tires cool, ensuring optimal performance and extending tire life.

6. Problem: Motor Cleaner for Gear Box

Motor cleaner issues for gear boxes in limestone quarrying in the cement industry involve challenges in maintaining cleanliness and optimal performance of the gear box. Harsh operational environments, with high exposure to dust and limestone particles, can cause dirt and dust accumulation around the gear box.

Solution: EonMotor 100

EonMotor 100 can be an effective solution for cleaning motors on gear boxes in limestone quarrying in the cement industry as this product is specially designed to clean and protect machine components from harsh environmental conditions.

Its formula contains a special blend of solvents designed to clean electric motors and dynamos from oil and grease. This product is highly effective in removing contaminants, ensuring components remain clean and function optimally.

Please contact us for more information.

7. Problem: Dust

Dust issues in limestone quarrying in the cement industry are a major concern arising from the extraction and processing of limestone, which generates excessive dust. This dust comes from limestone blasting, the use of heavy machinery such as excavators and crushers, and material transportation using trucks.

Dust accumulation can cover large areas around the quarry, including equipment, access roads, and the surrounding environment. Excessive dust not only disrupts visibility and work comfort but can also cause health problems for workers and nearby communities, especially if not properly addressed.

Solution: DustDown 369 and DFS

DustDown 369 and DFS are effective solutions for dust issues in limestone quarrying in the cement industry as both are designed to efficiently control and reduce dust. DustDown 369 is a dust suppressant product that binds dust particles and prevents them from becoming airborne again, thereby reducing air pollution around the work area.

Additionally, DFS (Dust Filtration Solution) is an air filtration system that can remove dust from the air before it reaches the surrounding environment, ensuring that the air released back is clean and safe to breathe.

8. Problem: Auto Lubrication Handling

Auto lubrication issues in limestone quarrying in the cement industry encompass challenges in maintaining automatic lubrication systems to remain effective and consistent in harsh environmental conditions.

Problems that arise include lubrication system failures due to dust and limestone particle contamination, lack of timely maintenance, or the use of lubricants that are not suitable for operational conditions.

Solution: EonMultilube (Autolubricator)

EonMultilube (Autolubricator) can be an effective solution for auto lubrication handling issues in limestone quarrying in the cement industry as this system is specially designed to provide accurate and consistent automatic lubrication to various machine components and heavy equipment.

With the ability to automatically supply the right amount of lubricant at the right time, EonMultilube helps reduce excessive friction and wear on critical components such as bearings, bushings, and other essential parts.

This product also includes lubricants with features that protect against dust contamination and other particles, ensuring the reliability of the lubrication system in harsh environments like limestone quarrying.

9. Problem: Grease Quality

Grease quality issues used in limestone quarrying face significant challenges due to the highly abrasive and dusty environment. Low-quality grease cannot provide adequate lubrication, leading to increased wear on equipment such as crushers, conveyors, and other heavy machinery.

Limestone dust adhering to machine components can also mix with the grease, reducing lubrication effectiveness and increasing the risk of mechanical damage. Grease that cannot withstand extreme conditions can result in costly downtime, more frequent repairs, and faster replacement of spare parts.

Sulution: Molykote / Lubrication Engineers (LE)

Molykote and Lubrication Engineers (LE) can be effective solutions for grease issues in limestone quarrying in the cement industry as both offer grease products specifically designed for harsh environments and heavy-duty applications.

These products contain formulas that can handle high pressure, extreme temperatures, and contamination from dust and limestone particles, ensuring optimal performance of machines and equipment.

Please contact our WhatsApp for further details or to consult.