The initial stage of production begins with exploration to discover potential oil and gas reserves beneath the Earth’s surface. Once the reserves are located, the drilling process starts to access the oil and gas reservoirs.

Subsequently, the oil and gas are separated and transported through pipeline systems to processing facilities or refineries to be processed into various end products such as gasoline, diesel, jet fuel, and other petrochemical products.

Production problems in the oil and gas industry with solutions from Eonchemicals include:

1. Problem: Thread Protection on Pipes

Pipe threads are vulnerable to damage due to exposure to harsh environments, including high humidity, corrosive chemicals, and high operational pressures. Damage to pipe threads can result in leaks, loss of operational efficiency, and even larger system failures.

Prevention is necessary through the use of special lubricants that resist corrosion and strict maintenance to preserve the integrity of the pipe threads and minimize the risk of damage during operation.

Solution: Bestolife API Modified

This is a high-temperature and high-pressure thread lubricant for casing, tubing, and pipeline. The product meets the API RP 5A3 standards. This superior lubricant prevents corrosion, does not harden, dry out, evaporate, or oxidize.

2. Problem: Corrosion in Pipelines

Corrosion in pipelines occurs due to the presence of corrosive fluids. As a result, pipes can experience wall thinning, leaks, and even total failure, which can lead to production shutdowns, safety risks, and high repair costs.

To prevent corrosion, the right corrosion inhibitor treatment is needed. This is crucial to ensure operational reliability and safety, as well as to extend the lifespan of pipeline infrastructure.

Solution: EonCor (Corrosion Inhibitor)

EonCor is the right solution for addressing corrosion issues in oil and gas production units due to its ability to form a protective layer on metal surfaces, preventing direct interaction between the metal and the corrosive environment.

Additionally, EonCor inhibits the electrochemical reactions that are the main cause of corrosion by disrupting the ion flow needed for these reactions. This product is also effective under extreme conditions often encountered in the oil and gas industry, ensuring long-term protection and significantly reducing the corrosion rate.

3. Problem: Oil Mixed with Water

Oil mixed with water (emulsion) is a common problem in oil and gas production units. Emulsions occur due to the turbulence of oil and water mixtures within production pipes.

Meanwhile, re-emulsion in oil transport pipelines or shipping lines occurs because the demulsifier chemicals do not match the oil characteristics.

Solution: EonBreak (Demulsifier)

EonBreak can be an effective solution for addressing emulsions in oil and gas production units due to its ability to separate water from oil efficiently. The product works by destabilizing the emulsion, allowing water and oil to separate quickly and effectively.

EonBreak is also designed to function under various operational conditions often encountered in the oil and gas industry. By efficiently breaking emulsions, EonBreak helps improve the quality of the produced oil.

4. Problem: Oil Freezing During Transfer

Oil freezing during transfer is a common issue in oil and gas production units, especially in areas with low temperatures or when transferring from a warm environment to a colder one.

When oil freezes, the flow is obstructed, slowing down the transfer process and potentially causing damage to transfer equipment such as pumps and pipes. This issue can also cause operational disruptions, increase energy costs to maintain optimal temperatures, and disrupt production schedules.

Solution: Pour Point Depressant (PPD), Paraffin Sovent

PPD is a chemical that lowers the pour point of oil, making it less likely to freeze. The effect of PPD is permanent, meaning once the pour point of the oil has been lowered, it remains effective downstream.

Paraffin solvent is a chemical that dissolves wax that has already formed, making the oil easier to transfer. The formula is a mixture of hydrocarbon solvent, surfactant, and PPD. Paraffin solvent is used through soaking or batching (high-dose injection). Circulation and heating will help the paraffin solvent work more effectively

5. Problem: Corrosion on Drilling Pipe Threads

Drilling pipe threads are susceptible to corrosion due to direct exposure to harsh environments and chemicals during the drilling and resource extraction processes.

Corrosion on drilling pipe threads can lead to leaks and structural failures that can disrupt drilling and production operations. Adequate protection techniques for drilling pipe threads are needed to prevent this problem.

Solution: Bestolife ZN-50

This is one of Bestolife’s premium products for preventing damage to drilling pipe threads. The zinc compound contained in it prevents the formation of corrosion on the pipe threads.

Additionally, Bestolife ZN-50 is proven to withstand exposure to water and H2S, ensuring optimal lubrication function on drilling pipe threads

6. Problem: Corrosion on Production Pipe Threads

This issue can threaten the integrity of the production system and disrupt smooth operations. Production pipe threads are exposed to harsh environmental conditions and corrosive chemicals during the separation and transportation of oil and gas.

Corrosion can cause pipe wall thinning, leaks, or even structural failures, potentially leading to environmental contamination and significant financial losses

Solution: Bestolife 2000

This is a thread compound to protect production pipe threads, a copper-based compound free of lead or zinc that meets API RP 543/ISO 13678 specifications. The product has particle sizes less than 450 microns, a friction factor of less than 1, and an NLGI grade of 1. It is stable under high pressure and temperature conditions and resistant to chemical contamination, sour gas, and CO2 injection.

Additionally, Bestolife 2000 is corrosion-resistant based on 700-hour salt spray test results. It can provide protection to threaded pipe surfaces during long-term storage.

7. Problem: Lifting Cuttings

Cutting

are rock fragments generated during the drilling process. Lifting them to the surface requires an effective system to prevent buildup in the borehole, which can cause blockages and equipment damage.

Common issues include low lifting efficiency, circulation loss, and damage to pumps and other lifting equipment. Additionally, poorly lifted cuttings can increase borehole pressure, risking blowouts or other damage.

Solution: EonFoamer AD102

This is a foaming agent for drilling, a special water-based chemical formulated for well maintenance. The product contains an anionic surfactant that is effective in forming a stable foam in large quantities.

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The EonFoamer AD102 solution is very suitable for lifting debris and cuttings during well cleaning, ensuring a more efficient and effective maintenance process.