Authored by Eonchemicals

Solution

The cement packing process in the cement industry is the final stage in the production chain before the end product reaches the consumer. After the cement is produced through the grinding and mixing of clinker with additives such as gypsum and other materials, the final product is either packed in bags or stored in large silos.

Packing is carried out meticulously to ensure the safety and quality of the product during shipping and storage. An efficient and accurate packing process is crucial to ensure that the cement reaches the end consumer in optimal condition for use in construction projects.

Common problems encountered in this division and their solutions from Eonchemicals include:

1. Problem: High-Temperature Grease

The issue of high-temperature grease in the packing process in the cement industry involves challenges in maintaining the performance of lubricants at high temperatures generated during operations.

At high temperatures, conventional lubricants lose viscosity and stability. This can increase friction and wear on heavy components such as bearings and gears, as well as accelerate corrosion and oxidation, ultimately reducing operational efficiency and machine lifespan.

Solution: Molykote / Dow / LE

Molykote, Dow, and Lubrication Engineers (LE) are types of high-temperature greases specifically designed for operations at high temperatures. These greases contain additives that enhance resistance to extreme temperatures, maintaining viscosity and lubrication stability during intensive operations.

As an official distributor in Indonesia, Eonchemicals guarantees the authenticity and quality of these products. For more information or a free consultation on high-temperature lubrication programs, please contact us via WhatsApp.

| Read grinding process problems and solutions

2. Problem: Motor Cleaner for Gearbox

The issue of motor cleaner for gearboxes in the packing process in the cement industry involves challenges in maintaining the cleanliness and optimal performance of gearbox components. Failure to maintain cleanliness can disrupt operations and reduce overall production quality.

Solution: EonMotor 100

EonMotor 100 is an effective electric motor cleaner, formulated from a blend of solvents to clean electric motors and dynamos from dust, oil, and grease. With proper use, this product can keep electric motors clean and functioning optimally, extending their lifespan and enhancing overall motor performance.

Regular use of EonMotor 100 can save on repair and replacement costs for electric motor components.

3. Problem: Road Dust

The issue of road dust involves challenges in controlling the dust generated. Dispersed dust can cause visibility issues, health risks for workers, and potential damage to equipment. Additionally, uncontrolled dust can spread to the surrounding environment, causing complaints from the local community.

Solution: DustDown 369, CSS

Eon DustDown 369 and CSS are both effective solutions for addressing the aforementioned dust issues. DustDown 369 is a dust control material that can be applied to roads to bind dust particles, preventing them from becoming airborne and spreading.

Chemical Stabilizing Solution (CSS) functions to stabilize road surfaces, reducing abrasion and dust formation caused by heavy vehicles and wind.

| Read clinkerisation process problems and solutions

4. Problem: Grease Quality

Using low-quality grease or grease that does not meet application standards will result in unsatisfactory lubrication. This is because the grease cannot adapt to challenging environments such as high temperatures, high speeds, heavy loads, and high dust levels.

Solution: LE, Molykote, Dow

Eonchemicals offers high-quality specialty greases such as Molykote, Dow, and Lubrication Engineers (LE). These greases are highly suitable and effective for lubrication systems in challenging conditions as mentioned above.

These grease products are uniquely designed to withstand high pressure, high temperatures, and high contaminants. It is crucial to maintain the optimal performance of machines and equipment in the cement industry.

For more information or consultation on these products, please contact us.

| Read quenching process problems and solutions

5. Problem: Floor (Slippery and Damaged)

Slippery and damaged floors can affect employee safety and reduce production efficiency. Slippery floors are caused by oil spills, chemicals, or dust. Damaged floors are caused by the heavy loads placed on them.

Damaged and slippery floors can increase the risk of accidents and hinder operational processes, requiring appropriate solutions to address them.

Solution: EonCoat 551 / EonCoat 470

These special coating products from Eonchemicals have properties that, after curing, form a very hard, oil-resistant, impact-resistant, and chemical-resistant layer, making them non-slippery and durable.

These coatings can be used on new surfaces or for maintenance of existing structures. The coating provides maximum protection.

| Read the cement industry raw material milling solution article on this site

Please contact us for consultation.