Authored by Eonchemicals

Solution

In the automotive industry, interior assembly is the process of assembling all the interior components of a vehicle to create a comfortable and functional environment for the driver and passengers. This process involves the installation of the dashboard, instrument panel, audio system, seats, carpet, interior trim, and other components.

Each component must be installed with high precision to ensure aesthetic quality and comfort, as well as to meet the required safety standards. This process is not only for aesthetics but, more importantly, for comfort and safety.

Please review the various problems related to interior assembly and their solutions from Eonchemicals, as outlined below.

1. Airbag Problem: Heat Resistance

Airbags that are not heat-resistant can suffer damage or failure when exposed to excessively high temperatures, such as during a fire or direct intense sunlight. This can result in airbags not functioning properly or even exploding unexpectedly, which can endanger passenger safety.

Solution: Molykote HP 300

This is a fully fluorinated grease that provides outstanding performance under extreme conditions. It is widely used in harsh conditions such as low or high temperatures, corrosive environments, solvents, liquefied natural gas, high vacuum, and more. This grease is also suitable for cleanroom equipment and semiconductor manufacturing equipment.

This grease is compatible with most plastics and has excellent stability at high temperatures. Additionally, it offers superior resistance to chemicals and solvents. With minimal deterioration due to oxidation, this grease is suitable for long-term lubrication.

2. Console Box Problem: Lifetime and Mechanical Roughness

A common issue with console boxes in the automotive interior assembly industry is a short lifespan and mechanical roughness. A short lifespan can be caused by the use of non-durable materials or designs that are not resistant to everyday use, or the improper application of lubricants.

Mechanical roughness, such as hinges or drawers that are difficult to open or close smoothly, can occur due to worn components or lack of proper maintenance. These issues not only reduce user satisfaction but also can diminish the aesthetic and functional value of the vehicle’s interior.

Solution: Molykote 111

This is a valve lubricant and sealant with excellent water resistance. It operates within a wide temperature range, from -40°C to 200°C, and is compatible with many plastics and elastomers. Additionally, this lubricant has low vapor pressure and low volatility.

Please contact Eonchemicals’ lubrication experts for consultation.

3. Seatbelt Problem: Noise and Incompatibility

Noise can be caused by worn drive mechanisms or components within the seatbelt, as well as unwanted friction between materials. Incompatibility can occur when the chosen seatbelt does not fully match the interior design.

Both of these issues can reduce user satisfaction, disrupt the driving experience, and in some cases, affect the safety performance of the seatbelt in accident situations.

Solution: Molykote EM 50 L

Its applications include automotive, electrical equipment, office equipment with plastic components, and more. It serves as a damper grease solution to reduce noise in moving parts.

It is compatible with most plastics and is effective in reducing noise from plastic gears. It has a long lifespan and does not leak, making it suitable for areas requiring cleanliness. It does not contain silicone, thus preventing issues with contact point failures.

4. Sliding Seat Problem: Noise

This noise can be caused by friction between the rails or sliding seat mechanism and other components, or due to wear or abrasion of moving parts. This condition not only disrupts the comfort of the driver and passengers but also can reduce the overall quality of the driving experience.

This problem requires an appropriate solution to ensure the seat continues to operate smoothly and without disturbing noise.

Solution: Molykote PD 930

It is compatible with many plastics and elastomers. The film layer is not sticky like grease after application and has a broad surface coverage.

Its benefits include providing superior lubrication for most plastics and elastomers. It lubricates sliding parts, including sliding seats.

| Read also breaking assembly problems and solutions

Please contact Eonchemicals as the official distributor of Molykote lubricants in Indonesia.