Authored by Eonchemicals

Solution

A homogenizer is used to mix coconut milk with other liquids, producing a product with a smooth texture and the desired consistency. This homogenization process not only enhances the product’s homogeneity but also extends its shelf life, improves stability, and enhances organoleptic qualities such as taste and texture.

The homogenizer plays a crucial role in the food industry by enabling manufacturers to achieve a final product with consistent quality while meeting sanitation and food safety standards.

If you encounter any of the following problems, please contact us for a solution.

1. Problem: Grease Hardens or Melts Easily, Frequent Bearing Replacement

A common issue with homogenizers is grease that hardens or melts easily, leading to frequent bearing replacements. This can be caused by heavy operational conditions, where the quality of the grease is inadequate for such conditions.

This problem affects the lubrication effectiveness on the bearings, potentially causing wear on the bearings and other moving components, resulting in frequent bearing failures and replacements.

Therefore, selecting the right grease and maintaining proper care are essential to ensure the optimal performance of your homogenizer.

Solution: LE Lubricant

LE Lubricant is an effective solution to address the problem of grease hardening or melting easily and frequent bearing replacements in coconut milk production homogenizers. This high-quality grease maintains stability and consistency across various operational temperatures, ensuring optimal and long-lasting lubrication.

With these capabilities, LE Lubricant reduces friction and wear on the bearings, extends component lifespan, and decreases the frequency of bearing replacements. Additionally, LE Lubricant helps improve the efficiency and reliability of homogenizer operations, ensuring consistent and high-quality coconut milk production without lubrication-related disruptions.

2. Problem: Machine Cleaning Takes Too Long

Another issue is that cleaning the homogenizer often takes a long time due to the complexity and detailed components that need to be cleaned. The homogenizer consists of various moving parts and narrow passages that can easily become contaminated with product residues.

Thorough cleaning is necessary to ensure no coconut milk or other substances remain, which could lead to microbiological contamination or affect the quality of the next batch. Lengthy cleaning times can result in significant downtime, reducing production efficiency and increasing operational costs.

Solution: Eon COP

Eon COP (Cleaning Out of Place) is a water-based cleaner specifically designed to efficiently remove oils, grease, and dust without leaving any residue. This product is suitable for use in the food and beverage industry to clean homogenizers, spare parts, filters, as well as in out-of-place cleaning processes (COP) and routine daily cleaning.

Eon COP is the ideal solution for addressing the issue of lengthy machine cleaning times, thanks to its specially formulated efficiency and effectiveness. As a pH-neutral cleaner, Eon COP does not cause irritation to users and is safe for various types of equipment materials.

| Read also the food industry’s coconut water pairing problem

Its main benefit is being a spotless cleaner, leaving no residue. Please consult your problem with us via WhatsApp chat now.