Authored by Eonchemicals

Solution

Some problems and questions related to high voltage substations or transmissions are:

• How can we protect insulators from water seepage in areas with high rainfall?
• Are there products that can prevent water seepage on insulators?
• What about their quality? And proof of performance?
• What are the effects if the insulator is too dirty or has a lot of water seepage?

Insulators made of ceramic can absorb water, leading to moss growth. As a result, their insulating power decreases, which can cause flashover or high voltage short circuits. This can even lead to fires if it occurs at a substation.

Solution

To address this issue, a thin layer of silicone conformal coating can be applied to the PCB (Printed Circuit Board), insulators, or other components. Its purpose is to protect against environmental contamination such as dust, weather, water, condensation, and others that can cause rust and damage to components.

Success Story

To solve the hotspot and flashover issues at a substation caused by rust, moss, or other contaminants, Eonchemicals provided a solution for one of the power substations in eastern Indonesia. This was done by coating the insulator parts and other compartments with Dowsil 1-2577 silicone conformal coating, which can prevent moss growth and stop water and dirt from sticking to the compartments (due to its lotus leaf effect).

Dowsil 1-2577 conformal coating is a silicone conformal coating product that offers the following features and benefits:

• Maximally protects components from rust, dust, water, and other contaminants,
• Wide temperature range from -45°C to 200°C,
• Easy to apply (brush or spray) with a drying time of only 7 minutes,
• Reduces unscheduled shutdowns, as all compartments are well protected,
• Reduces the risk of flashover and hotspots, as dirt, rust, or mold that can impair the insulator’s ability can be avoided,
• Reduces complaints due to sudden shutdowns.

Example of how Dowsil 1-2577 conformal coating is applied

For a free consultation on this solution, please contact us.