This machine combines three main processes: bottle washing, filling, and capping. It is highly beneficial in the beverage industry for ensuring efficient, hygienic, and consistent packaging processes.

The main advantages of using this integrated machine include high efficiency, reduced contamination risk, product consistency, and production space savings. However, there are several issues that need to be addressed effectively:

1. Problem: Long CIP Cycle Time

Cleaning in Place (CIP)

is an automated cleaning process performed without disassembling the equipment. The CIP cycle time is the total time required to complete a full cycle of the CIP process.

If the CIP cycle time is long, production time is reduced, thus lowering overall output. Operational costs become higher due to the need for more water, chemicals, and energy, which can increase operational expenses.

Solution: EON CIP Series

The EON CIP Series is the right solution to address this issue, as it offers the following features and benefits:

• Halal and food grade
  Using EON CIP ensures that your product meets an important requirement to become a consumer favorite
• Effective cleaning
  EON CIP uses highly effective cleaning agents to quickly remove residues and contaminants.
• Time-saving
  Effective cleaning can significantly reduce CIP cycle time.
• Multiple variants
  The EON CIP series has many variants according to their specific functions, allowing you to choose the variant that truly meets your field needs.

Free Consultation

For more information and to find the variant that best suits your needs, please chat with us on WhatsApp.

2. Problem: Microbiological Contamination

Microbiological contamination in bottle washing, filling, and capping integrated machines occurs due to ineffective washing processes, non-sterile production environments, unclean equipment, contaminated water, poor raw material quality, and inefficient CIP systems.

This contamination can lead to reduced product quality, health risks for consumers, product recalls, financial losses, and regulatory penalties, all of which negatively impact the company’s reputation and operations.

Solution: EON Sanitizing Series

The EON Sanitizing Series is the right solution for microbiological contamination issues in bottle washing, filling, and capping integrated machines for several reasons:

• High effectiveness
  EON Sanitizing has a formulation designed to efficiently kill various types of microorganisms.
• Short contact time
  EON Sanitizing works in a shorter time compared to traditional sanitizing methods, reducing downtime and increasing production efficiency.
• Safety and regulation
  This product meets industry safety and regulatory standards, ensuring that the sanitizing process is both effective and safe for employees and the environment.
• Easy application
  EON Sanitizing is designed for ease of application
• Comprehensive solution
  By combining effectiveness, speed, and ease of application, EON Sanitizing offers a comprehensive solution to address and prevent microbiological contamination in your machines.

Please contact our experts for more information.

3. Problem: Contaminants in Bottles

This problem can occur when bottles are not thoroughly cleaned before the filling and capping processes. Contaminants can include physical particles, chemical residues, or microorganisms left inside the bottles.

The main causes of this issue include ineffective washing processes, contaminated washing water, and non-sterile equipment and production environments. Contamination in bottles can lead to reduced product quality, health risks for consumers, and potential financial and reputational losses for the company.

Solution: EON WashBrite 330

This is a liquid alkaline cleaner for polycarbonate bottles. It is a specially formulated chemical with selected alkali and unique surfactants. This product has excellent cleaning power and low foaming, making it suitable for cleaning polycarbonate bottles in the food and beverage industry.

• WashBrite 330 has good cleaning capabilities thanks to its special alkali formulation and unique surfactants.
• It can quickly remove dirt and has excellent rinsing properties.
• It contains low-foam surfactants, suitable for both soft and hard water areas.
• It is compatible with various materials commonly used in the food and beverage industry, such as plastic and rubber.
• Safe for iron materials, but caution is needed with aluminum and zinc to prevent material erosion.

Application Method

Use EON WashBrite 330 at a concentration of 0.2% to 1% to clean polycarbonate bottles or gallons. Set the solution temperature between 55 – 65°C for the best results.
Consult with our experts via WhatsApp chat now!

4. Problem: Stains/Scales on Equipment

Stains or scales on bottle washing, filling, and capping integrated machines are caused by mineral deposits, product residues, or chemicals that stick and harden on the machine surfaces. This can occur due to high mineral content in the water used, improper chemical usage, or ineffective cleaning processes.

The formed stains or scales can disrupt machine performance, reduce product quality, and increase contamination risk. These deposits can also cause corrosion and damage to machine components, resulting in higher maintenance costs and longer production downtime.

Solution: EonBright 353

This is a stainless weld cleaner, brightener, descaling, and pickling product. It is formulated to clean weld stains/scales and brighten stainless steel surfaces. It is also formulated for descaling and pickling processes on stainless steel materials.

Features and Benefits

• Functions as a stain/scale cleaner and pickling agent.
• Not too corrosive and safe for all types of metals.
• Functions as a rust remove

Please chat by clicking the WhatsApp icon for further consultation.

5. Problem: Short Regreasing Period

The regreasing period or interval is the time needed for reapplying grease. A short regreasing period leads to grease wastage and higher procurement costs. It requires more time and effort to perform. Operational downtime also increases.

Many people choose cheaper grease, but it turns out that the regreasing period is shorter, making it less cost-effective.

Solution: LE Lubricant Series

LE Lubricant can be a solution for short regreasing periods for the following reasons:

• Durability
  LE Lubricant is formulated for longer-lasting endurance, extending the regreasing interval
• High performance
  Superior lubricant to reduce friction and wear on machine components
• Contaminant resistance
  Able to resist contamination from water, dust, and chemicals, maintaining lubrication performance longer..
• Thermal stability
  Stable at various operational temperatures, ensuring optimal protection under diverse working conditions, reducing the need for frequent regreasing.
• Cost efficiency
  By extending the regreasing interval, LE Lubricant helps reduce maintenance costs and production downtime, enhancing overall operational efficiency.
• Improved equipment lifespan
  Using LE Lubricant can extend the lifespan of machine components, as this lubricant provides more effective protection against wear and corrosion.

Eonchemicals is the official agent for LE Lubricant (Lubrication Engineers) in Indonesia, ensuring quality and authenticity and providing lubrication experts. Please contact us on WhatsApp for a free consultation now!

6. Problem: Grease/Oil on Chains Contaminating Products

This problem occurs when lubricants used on chains detach and enter the production area. This can be due to lubricants not being heat-resistant, causing them to melt, or because the lubricants used are not suitable for application on fast-moving chains.

This contamination can damage product quality, leading to product recalls or disposal, and pose health risks to consumers. Additionally, lubricant contamination on products can reduce consumer trust and cause financial losses for the company.

Solution: Molykote AFC Series

Molykote AFC can be a solution for grease/oil on chains contaminating products for several reasons:

• Heat resistance
  Molykote AFC has a heat-resistant formulation, preventing the lubricant from melting and detaching from the chain into the production area
• Specialized lubricant
  Highly suitable for application on fast-moving parts, ensuring optimal lubrication without contamination risk.
• Chemical stability
  Molykote AFC has high chemical stability, maintaining lubrication performance under various operational conditions without degrading.
• Operational efficiency
  Using Molykote AFC can reduce maintenance frequency and downtime, increasing operational efficiency and reducing maintenance costs.

Eonchemicals is the official agent for Molykote lubricants in Indonesia, ensuring quality and authenticity and providing lubrication experts. Please chat with us on WhatsApp for a free consultation.

7. Problem: Bottles Falling on the Conveyor

Falling bottles can cause product damage, increase the number of products that need to be discarded, and disrupt the production flow. Additionally, this issue can cause downtime to clean and repair damage, potentially increasing operational costs and reducing production efficiency.

Solution: EonDryLube 805

This is a dry lubricant emulsion-based product, specifically formulated for application on modular conveyors. It can be used on beverage packaging conveyors to minimize friction, reduce water usage by up to 90%, and decrease the likelihood of bottles falling on the conveyor.

• Application method
  It is recommended to use an automatic spray system for the best results.
• Food grade approval
  Certified NSF H1 for dry lubricants and Halal by MUI.
• Suitable conveyor types
  Plastic, stainless steel, can transfer, in-floor chain, and mixed belt.
• Suitable packaging types
  PET (Polyethylene Terephthalate), REF PET, PC (Polycarbonate) jugs, glass, cans, and cartons.

| Read shrink labelling system & wrapping package machine problems and solutions

Please chat with us on WhatsApp for a free consultation or more information about EonDryLube 805.